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Mechatronic System SSC2P2H
Order-№: 69394  
Price on request

Description:

The mechatronic System SSC2P2H offers a complete production process with material sorting and is delivered fully assembled, wired, programmed and tested. It is ideally suitable for teaching PLC programming and visualisation, as well as for commissioning and troubleshooting of automated industrial mechatronic systems. For these applications the SSC2P2H offers a safe environment for students to explore modern industrial automation.

The project documents assist you and your students when working with the system and provide all relevant information for self-contained learning and action-based training.

Details:

Process description:
After separation of workpieces (cube halves) from the Magazine Units to the Belt Conveyor their material properties and orientation are determined. Subsequently workpieces can be sorted onto three slides or moved forward to the end of the Belt Conveyor. There the cube halves are picked up by a Handling Unit and moved to the Pneumatic Press. In the Press Unit bothe cube halves are joined together. Subsequently the Handling unit again fetches the manufactured cube and forwards it to the ASRS where the cube is stored by the rack feeder.
The system uses workpieces made of aluminium, white and black plastic and spring pins for joining the cube halves.

System description:
The mechatronic system consists of 3 base plates (T-slotted AL-profile plates) which are equipped with the following mechatronic functional units:
2 Pneumatic Service Units, 2 Magazine Units, Belt Conveyor, Sorting Unit (for material testing and sorting), Handling Unit with vacuum suction, Pneumatic Press, ASRS with rack feeder. The mechatronic system is controlled by two SIMATIC S7-314C-2PN/DP programmable logic controllers (PLC) and two SIMATIC TP700 Comfort HMI color touch panels. Both PLCs are connected via ProfiNet. The ProfiBus interface on board the PLCs may be alternatively used to teach and evaluate ProfiBus communication instead ProfiNet.
With little effort the system can be separated mechanically and electrically in two segments. Both controls work independantly and each control takes care only of the connected system part.

Detailed information regarding the used and above mentioned functional units are available our web sites.

The mechatronic system is provided fully assembled, programmed, tested and ready to use.
The PLC program is written in SIMATIC STEP 7. All comments within the PLC program are in English, as well as the documentation belonging to the complete system.

 

Learning targets:
  • Operative and technical communication
  • Sensor types and sensor application
  • Actuators in mechatronic systems
  • Pneumatics
  • Measurement and testing of elektrical signals
  • Testing and adjusting sensors and actuators in mechatronic systems
  • Commissioning and operation of mechatronic systems
  • Troubleshooting and servicing of mechatronic systems
  • Programming automated industrial systems
  • PLC programming
  • Networking via ProfiNet with interlinked PLCs
  • Design and programming of graphical user interfaces (HMI)
Suitable for:

The system offers a sustainable training equipment for vocational training in the fields of mechatronic and industrial automation technology.

It is perfectly suitable for vocational schools, polytechnical schools, (advanced) technical colleges and universities as well as for training purposes in companies.

Technical Data:

  • Primary power supply: 230 VAC, 50 Hz
  • Internal voltage level: 24 V DC
  • Required air supply: min. 6 bar, max 10 bar
  • Average air consumption: approx. 10 l/min
  • Dimensions (LxWxH): 2000 x 550 x 630 mm (height without trolleys)
  • Weight (with documents and cubes): 91,46 kg (unpacked, without trolleys)
    For system operation a suitable air supply is required.

 

Scope of delivery:

Mechatronic system according to description

Accessories:
Ethernet cable
PLC program on Micro memory card
Workpieces
Pneumatic hose set
Documentation

Ex air supply.

 

Accessories:
  Order-Nr.  Name Buy
 Compressor 8 bar silent   64080  Compressor 8 bar silent 
 
 Set of workpieces ( 1 cube half Alu/POM WT/POM BK and 2 connecting pins)   54099  Set of workpieces ( 1 cube half Alu/POM WT/POM BK and 2 connecting pins) 
 
 Cube half aluminium   53320  Cube half aluminium 
 
 Cube half POM black   53321  Cube half POM black 
 
 Cube half POM white   53322  Cube half POM white 
 
 Spring pins for cube halves   53331  Spring pins for cube halves 
 
 Hose cutter   60524  Hose cutter 
 
 Trolley (655 x 550 x 800) excl. Profile Plate Assembly kit   64232  Trolley (655 x 550 x 800) excl. Profile Plate Assembly kit 
 
 Trolley 655 x 550 x 800   64222  Trolley 655 x 550 x 800 
 
 SIMATIC STEP 7 Software for Training (TIA Portal) - 1 license   54011  SIMATIC STEP 7 Software for Training (TIA Portal) - 1 license 
 
 SIMATIC STEP 7 Trainer Package - 6 licenses   34012  SIMATIC STEP 7 Trainer Package - 6 licenses 
 
Other versions:
  Order-Nr.  Name Buy
 Mechatronic System mMS VerSort - ready for use system   69564  Mechatronic System mMS VerSort - ready for use system 
 
 Mechatronic System mMS BeLag - ready for use system   69565  Mechatronic System mMS BeLag - ready for use system